The pre-production service one of very beginning initiative to prevent defective ratio and give proper guide line for making and to get good quality garments during sewing time .

 

Necessary checklist required during a pre-production inspection?

Let’s take an overall look at the following most common points that this pre-production inspection step by step:

 

The Materials/ Accessories Components:

To make sure that all of the materials used in your products comply with standards and come under your country laws, our inspection team members take product samples randomly and send them further to the laboratory for complete testing.

Our inspectors usually inspect different properties of your products like color, weight, size, height, and others to make sure that your products are according to your requirements.

When it comes to big-in-size products like beds, cupboards, and other items then sending a product sample to the laboratory for testing is not a possible inspection team. So, you can ask Asahi Global BD inspection team member to go to the site and send you product photos in order to get verified by you.

 

The Processes of  bulk Production:

Customer can’t go always their product manufacturing site to check whether the supplier manufacturing our products according to our requirements or not. In that case our staff always monitor production information and collect all data to convey customer.

DUPRO is the inspection process that takes place during the production process covers the followings position:

• Shipments with a huge quantity of goods. 

• The flow of production for in-sequence products.

• Inspection of shipments with tight on-time requirements.

• Repetition of processes if results of pre-production inspection phases were not up to expectations.

 

Asahi Global expert inspection team will inspect the whole production block and check product inflow for finding out any possible flaws. This whole inspection usually takes place after 10-15% completion of the stock. Our team will offer their suggestions and expert opinions to re-suspect flaws of the pre-production phase in order to correct them.

 

We make sure that every inspection process becomes the part of the record so that’s why our inspectors will keep you updated with their comprehensive inspection report with photos. We have a worldwide network of qualified and trained inspectors that will be on their work after a few days of receiving your request.

 

Asahi Global BD, we not only inspect but also give you our expert opinions during all stages of production. Doing so, helps you to find out any possible divergences by your supplier against your contract.

Initial Production Inspection known as IPI is the inspection step that is supposed to take place at the very beginning of the whole production process. The basic purpose of this inspection is to check whether raw materials used in your products do comply with your expectations or not.

 

Followings points we main subject that we test during this initial production inspection:

 

• Evaluation of the production capacity and equipment in the factory, providing the estimated cargo ready date to the client for reference.

• Evaluation of whole quality control system to make sure that factory quality measures do match your quality standards or not

• Analysis techniques for the production process to ensure that every quality control measure is up to your requirements.

• Monitoring both the quality and quantity of every material used in the manufacturing of your product. The basic purpose of performing this evaluation is to anticipate any further complications and inform the factory on time. Doing this will meet product specifications and the client’s requirements on time.

Pre-Shipment inspection is a step taken by businesses all over the world to ensure that the products they receive through shipment meet their requirements before leaving the supplier’s factory.

 

Following are the objectives of a pre-shipment inspection process:

 

• Checking the quantity as per Packing list .

• Check products if there is any mistakes.

• After complete inspection present a detailed report of imports and billing.

 

It is always a good idea to have your shipment thoroughly inspected before it is shipping out to you. Not only does it save you significant costs, but it also saves you a ton of time and effort. Not to mention the poor image that builds in your customer’s mind. If you sell them products that are of poor quality or do not meet the specifications or requirements as promised by you.

 

If during a pre-shipment inspection, the product found to have defected then this defect can be fixed by the manufacturer before shipping to you. This activity saves you a lot of your money and time that you spend on repairing or exchanging products if you receive them with defects.

Container loading is like a last but not least step of inspection that ensures that our team of qualified inspectors is inspecting the whole loading process before sending a shipment.

 

The inspectors present on-site ensure that your order is complete. And securely loading into the container before shipment. This inspection is the stage whereby your shipment can be checked. Doing this inspection will check your product requirements in terms of amount, variety, packaging, and other factors as well.

 

The quality inspection step is one of the last steps of the whole inspection process that takes place at the factory during loading onto the container. The inspection and monitoring process consists of condition evaluation to verify product details, loaded quantities, packaging details and thorough supervision of the whole container loading process.

 

Following are the important aspects that need to cover before shipping product to the client :

 

• Full record covering weather forecast, container’s arrival time, and container details along with vehicle number.

• Complete inspection and checking of container to find out any breakage, inner moisture along with the type and smell test for each product.

• On-site individuals will seal the container with customs and Asahi original seal.